"Mr. Ji, did you make the vulcanizing machine yourself?"
Looking at the 800-ton rubber vulcanizer, Wu Jun was slightly surprised.
The mold on this equipment is three-layered. Hundreds of strips are produced each time. There are eight injection points on both sides without water channels. During the molding process, the mold position is flipped up and down.
Wu Jun admires the ingenious process settings, the care on the mold, and the super high yield rate.
"We make everything ourselves. We used the small 50-ton rubber vulcanizer for a while in the early days, but it became increasingly difficult to meet our production requirements, so our equipment workshop started to make it ourselves."
"In terms of rubber equipment, we have all-round capabilities in design, manufacturing, and upgrading. The rubber continuous mixer is our final breakthrough equipment, but it is definitely not the final point. In the next few years, we will conquer more equipment in the same industry. Mr. Wu wants to make some of this equipment?"
Looking into Wu Jun's eyes, Ji Donglai knew that the other person was moved.
Many of our own equipment are made based on on-site applications. Unlike those standard equipment outside, users can only use the machines mechanically.
The vulcanizing machine in front of Ji Donglai can automatically separate the mold and perform injection molding.
The 800-ton rubber vulcanizing machine has a mold of 1.2 by 2.34 meters. The upper mold is placed in a designated position by a forklift. The rest is all done by the machine. The operator only needs to align the bolt holes and tighten the bolts.
After the mold is positioned, the machine automatically detects whether it is aligned, automatically finds the position of the lower half of the mold, and the electric pressure plate automatically locks.
The feeding port is the semi-finished rubber material that comes directly from the continuous honey mixer. The operator only needs to send the rubber strip to the feeding port, and the feeding screw can automatically eat it.
The rubber material is stored in whole rolls, and the machine stacks five rolls at a time. The porter will deliver the rubber material according to the machine's requirements. If the worker does not deliver it, the machine operator can directly press the material switch. If the material is not delivered more than three times, , the porter will directly deduct the full attendance bonus.
Even though it was a large-scale equipment of more than 800 tons, one worker looked at three machines. It was self-evident how high the output was and how low the cost was. Wu Jun was greedy when he saw it.
What surprised Wu Jun even more was that for such a large piece of equipment, Ji Donglai could add a vacuum cover to it. During the processing of certain products, it can be evacuated to avoid glue burn and gas burn, which greatly improved the efficiency of the equipment. improve the molding rate of the product.
"Mr. Ji, to tell you the truth, I want to have a complete production line like yours, from rubber mixing to vulcanization workshop. Do you export all your processes? If you export it, we can place an order today. Originally we thought Li Ming would Bian has already done well, but I didn’t expect Li Ming’s junior brother to do even better, it’s amazing.”
Different from the previous two groups of inspectors, Wu Jun spent a full hour in the molding workshop, looking at everything from the minutiae to the tall machinery and equipment, especially the vertical injection machines that Ji Donglai had modified.
This thing is great for making iron clamping parts. There are also many small work clothes made by Ji Donglai's factory. They are loaded at one time, which avoids the rubber material being cooked first and then the adhesive material flying.
Wu Jun looked at the layout of the production line, the process, and even the arrangement of various facilities in the workshop very carefully. He came to only one conclusion: his workshop must be renovated, and it must be greatly improved.
"Mr. Wu, we really haven't thought about this, but... we can talk about it! After all, we also sell equipment. This thing is not a secret. As long as Mr. Wu's price is reasonable, we can get it on the table."
Liu Bang only knew the benefits of being emperor after Zhang Liang and Xiao He conducted the enthronement ceremony.
At this time, Ji Donglai looked at his continuous rubber mixing equipment and had Liu Bang's idea back then, secretly thinking that it would be great to have a breakthrough in core equipment.
If he usually sells rubber vulcanizers to the market, almost no one will pay attention to Ji Donglai, because everyone makes vulcanizers. Why do you prove that your equipment is more advanced than mine? With the continuous honey mixer here and the 24-hour uninterrupted feed supply, the advantages of the large vulcanizer are finally revealed.
The average energy consumption is low, the degree of automation is high, and the yield is high. It also guards three pieces of equipment. On average, the wages of workers working on each product are lower, and the energy consumption cost is also ridiculously low.
Even a fool can understand the truth in this environment. These countries
The elites in the company must have seen it. The difference is that Liu Bo from Shenyang does not have the strength to install such a large vulcanizing machine.
The factory in Xi'an doesn't seem to care much about molding. As long as the raw material stability of the product can be met, the rest can rely on the number of small machines. However, with Wu Jun's intervention in the later stage, it is estimated that more interested people will continue to come to the door later.
Wu Jun is backed by the whole of Sichuan, and there are dozens of large central enterprises in Sichuan. These fakes without exception require seals. Besides, competition among factories in the south is much more intense than in the Central Plains and Northeast China.
A penny difference between products can win the favor of more high-quality customers. It is also the difference in the general environment that makes several people have different priorities when purchasing.
Wu Jun immediately asked his subordinates to prepare the floor plan of the vulcanization workshop, and Ji Donglai organized the technical department personnel to start rationally planning the production line according to the other party's requirements.
According to Wu Jun's request, the other party asked for three continuous honey-refining slitting and cutting machines and thirty vulcanizing machines, including five 800-ton vulcanizing machines and ten 500-ton flat vulcanizing machines. The rest is a 200-ton flat plate vulcanizer.
Atomization pump, turnover vehicle, information transmission system...
Ji Donglai almost moved the production line in his workshop, and Ji Donglai gave him whatever the other party wanted. And the most important thing is that Wu Jun's factory is very large. These things are only the initial scale. When the other party's leadership really sees the benefits of this production line, subsequent orders will be self-evident.
Not to mention anything else, Ji Donglai calculated that the equipment in the vulcanization workshop alone was worth tens of millions of dollars. Including the continuous honey mixer, it was a huge order. Ji Donglai had never felt so comfortable.
"Mr. Ji, is there anyone who represents the standard parts in your machining workshop? Our company has its own sales company. Do you want to represent it for you? I think your production volume is relatively large."
"In addition, I think your forging press is very good. SC is very famous for saving water and electricity, and there are so many super projects. Do you want to get some orders for you? You are wasting such good equipment by producing such small things. , and your gains will be greater if you make bigger workpieces.”
"If large machine tools process small parts like this, your costs will be very high, right?"
The subordinates continued to make calculations. Wu Jun had a brief exchange and continued to visit Yiyuan Manufacturing under the leadership of Ji Donglai. Only then did he see the huge forging equipment in the machining workshop and the large furnace in the casting workshop. As for the standard parts, the other party was even more shocked.
